Skip to content
Calculator tabs

Gear Weight / Body Optimization

Calculates weight and lightening savings based on outer diameter, face width, bore diameter, and material density.

Gear Weight / Body Optimization

Estimates gear weight from geometry and material density; includes rib/pocketing effect using a lightening factor (typical 0-0.35, maximum 0.6).

Active
Solid (non-lightened) weight14.53 kg
Lightened weight11.62 kg
Savings20.0 %
Volume (solid)0.0019 m3
Applied density7850 kg/m3
Lightening factor0.20

Lightening factor represents removed material ratio via ribs/pockets (0: solid, 0.3: 30% removal). For values above 0.6, run structural analysis. Also verify balancing, welds, or bolt holes for design safety.

Similar calculators

Related calculators

Explore calculators with similar categories or tags.

Bolt Size & Torque

Free

Calculate stress area and preload from nominal diameter, pitch, and grade.

Tolerance Lab

Free

Analyze linear tolerance stacks with worst-case, RSS, and sensitivity contribution views.

Spring Force Chart

Free

Generate an F-x chart from spring constant and displacement.

Tensile Stress

Free

Compute tensile stress from force and cross-section area.

Other picks

These might help too

Review alternative calculators for adjacent needs.

Power - Torque - RPM

Free

Compute torque or power from kW, hp, and rpm.

Shaft Torsion

Free

Compute torsional stress and twist angle from torque and shaft size.

Gear Force & Torque

Free

Compute gear torque and transmitted forces.

Unit Converter

Free

Fast unit conversions for length, force, pressure, and energy.